Ultrasonics generators, cleaning machines and implants for molds, dies and matrix
Modern systems for cleaning mechanical parts, complex metal surfaces.
Automatic ultrasonic tanks for complete molds maintenance with cleaning, degreasing, rinsing and protection.
It's important, in all industries, have the perfect and rapidly cleaning for motors parts, pieces and surfaces in stainless steeel, aluminium anb brass, molds and dies in foundry, molding in all sectors, production, little artsan handicraft, mechanical workshops, medium and large industrial plant, little and big department for the maintenance for spinneret zamac and zinc alloy, extruders and molds for plastic and rubber technical products.
Now, ours digital ultrasonic cleaners machines represent a high standard of reference in the sector for what pertains and concern the effectiveness, the duration and the strong construction in ultrasonic implants for perfect clean, rapid wash and fast degreasing.
Doesn't exist one problem of washing that is not resolvable with us: with ours fantastics ultrasonics - washers and ultrasonics cleaners.
ULTRASUONI I.E. has designed a new line of machines for the specific industrial washing of dies, diecasting, dies for plastic and rubber in injection, compression and coextrusion system, dies and molds and matrix molding for resins parts and polyurethanes for industries, furnishing, cars and vehicle, motors.
The experience gained in the sector of aluminium and light alloy foundry (pressure die casting, gravity casting and back pressure casting), plastic moulding and rubber injection moulding, has enabled the company to solve all the problems associated with the washing and cleaning of dies. The ultra audible vibration machines produced by ULTRASUONI I.E. are a safe and reliable system for removing pollutant deposits such as moulding residues, oil, grease, gas oxides, releasing agents, graphite, colouring agents and lime deposits.
The high quality of the washed surface thus obtained is only one of characteristics of our Ultrasonic Cleaning process, in fact our ultrasounds machine enables the entire cleaning operation, also inside the die, in a few minutes, avoiding manual scraping operations using solvents, often unsuitable considering the precision and complexity of the impressions.
Also avoided are the costly operations of dismounting the dies and inserts with the consequent operational setbacks and waste of time in maintenance.
In order to satisfy the most widely varying range of needs, Ultrasonic produces die washing lines consisting of strong 304 or 316 stainless steel baths with an internal working capacity of between 70 and 20.000 litres for degreasing a large molds in automotive and aluminium foundry.
The installations for complete ultrasonic clean metal, pieces, molds usually consist of betweeen 3 and 7 baths other construction materials, internal sizes, special spray rinsing systems are disegned in 24 hours based on specific costumers specifications.
Small, medium and large washing installation are modular, with singles machines with structure and internal tank.
The modular big ultrasonic implants having egual modularity than the little and medium machines but the dimensions are with internal tank with greater volume, from 70 to 2000 liters, and up to 20,000 liters for treatment, pickling, passivation and degreasing of large metal surfaces.
The heart of ultrasonic’s washing system consists of a multiferquency ultra-audible vibration generator which, at any time and thanks to a special electronic power regulation device, can provide the maximum ultra-audible power on the piece to be cleaned, automatically optimising the best power/generated oscillation ratio.
In the liquid the ultrasounds type magnetic or piezo transducer transforms the generated high frequency into mechanical-molecular vibration, wich rapidly removes the polluting agents from the metal surfaces: the complemantary chemical dissolving action is obtained using special detergents, formulated in the company’s chemical laboratory, in hot or cold processes.
With or strong and homogenous ultra-audible vibratory action in every single part of the washing bath, the cleaning action is perfect even on areas which are difficult to reach using other washing systems, with the added advatage of safeguardingthe dies “impressions, in time, from possible erosion: Infact there is no need for acids, corrosive agents, mechanical abrasion, jets of hot water or steam.
The washing process is completed with the phases of rinsing, inhibition and protection in order to protect the die from any oxidising until it is used again. As well as their high degreasing and protective power, Ultrasonic’s detergents last for several months and are environmentally safe: they do not require frequent expensive changes in the baths, they are easily disposed of with no extra costs and no ecological-environmental problems.
Washing machines with generators and tranducers of innovative vanguard
The modern digital Pulsatron Cleaners branded with ULTRASUONI I.E. mark are the new innovative direction, plus advanced, that our design and manufacturing society is taking in its innovative production of ultrasonic washers and electronics degreasing machines.
All cleaners models satisfy the highest quality standards with compact and reliable products, essential for fast, deep cleaning of any article having an irregular surface or with a particularly complex shape.
The new digital pulsatron line represents the natural next step after its predecessor models, featuring a series of important changes that improve the quality, useable life and performance:
Automatic Sweep Function manual regulation of the pulse setting is now performed automatically by the internal microprocessor. The continuous frequency scan enables an even more uniform distribution of the bubbling waves inside the tank, which results in improvements in the efficiency of washing everywhere within the tank.
Automatic adaption of operating range multi frequencies use of a more powerful microprocessor has made it possible to develop new software which can more quickly adapt the operating frequency to level and temperature changes of the wash water.
New materials as per tradition, experience accrued has helped us improve our products. For the new ultrasonic washer models, ULTRASUONI IE has introduced new materials for both the tank and the water drainage valves, which are now much more resistant to corrosion.
Special models the ultrasonic washers marked by the SONOX-SIL MODE logo also bring reduced noise emissions to the superior performance of the DP series. A unique soundproof structure and a special support system of hooks or baskets make it possible for the ultrasonic to work with a closed lid, thereby dramatically reducing noise, while also lowering energy used for heating the water.
The ultrasonic SONOX-SIL system is available for machines models to 25 Lt at 2,000 liters.Experts in industrial cleaning - Master in molds and matrix cleanness.
The operational potentional of the design engineers and affiliated structures, the expirience of the technical and commercial staff, the well-equipped testing labs in Milano and in Opera cities and in other authorized laboratories of the group, where it is possible to solve alls problems associated with washing, are Ultrasonic’s guarantees for providing a complete “industrial washing engineering service" from design to turn-key start-up.
Limpid quality for perfect degreasing with efficient industrial implants for molds.
The ultrasonics cleaners with ULTRASUONI I.E. are certified Original Italian Products and are certified and known for having all the inside components made in Italy, with internal assurance system quality SCQ 60001.
The society have all major approvation, best certification, conformity norms and certificates of security for industrial sectors and medical applications with ultrasonics cleaning machines, generators and piezo transducers multifrequencies pulse sweep with intelligent automatic degassing in high power.
This certifications are absolute guarantees for clients, industries, for protect the safety and for total quality in result's cleaning: excellent degree of cleaning for moulds, matrixes, mechanical pieces, objects, industrials components, worked parts, electronic cards, microchip, air and water filters, surgical equipments, more and more components or parts, in any type of production and for any cycle of production.
Then, no assemblages with electronic cheaps with low quality in the cleaners's machines manufactured by our society.
Contact with confidence our specialists and technicians.
Demand us now for solving immediately every problems of cleaning in your production, maintenance, surfaces and metal traitments.
Call us and envoy your professional problems in mold cleaning, degreasing matrix, decarbonise internal parts of molds, elimination limestone, oil, mould release, crusting of light alloy, burrs, metal powder, melted plastic, gas and oxidation of plastic and rubbers.
For your delicated and important molds surfaces, for all problems in washing and in cleaning call our firm for having resolved them today. In 35 years we have solved thousands of cases in cleaning mold in every industry, production, maintenance department, construction and maintenance footprints and complete dies.
Our ultrasonic cleaning method is non-abrasive, respects dimensions and materials to be treated by cleaning the technical surfaces in a uniform and precise way, removing residues and contaminants in blind holes and internal channels, under-cuts and hidden surfaces. Molding impressions, cylinders and movements, columns, nozzles, trolleys and every part of the mold is perfectly cleaned quickly. The washing result is constant for many years from the first installation and we provide a complete supply of spare parts, detergents and necessary products.